5000M
1,2,3,4,5
1.5mm²~630mm²
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Cable Designation | Core Count | Conductor | Conductor | Insulation | Approx. Overall | Approx. Weight | Max. DC Resistance | Current | Application |
ABC 1×10 | 1C | 10 | Stranded | 0.7 | 7.5 | 55 | 3.08 | 50 | Single-phase service drops, small loads |
ABC 1×16 | 1C | 16 | Stranded | 0.7 | 8.8 | 75 | 1.91 | 65 | Single-phase service, rural/urban |
ABC 1×25 | 1C | 25 | Stranded | 0.9 | 10.8 | 120 | 1.2 | 85 | Single-phase main, moderate load |
ABC 1×35 | 1C | 35 | Stranded | 0.9 | 12.1 | 158 | 0.868 | 105 | Single-phase main, urban distribution |
ABC 1×50 | 1C | 50 | Stranded | 1 | 14 | 218 | 0.641 | 130 | Single-phase main, heavy load |
ABC 1×70 | 1C | 70 | Stranded | 1.1 | 16.2 | 300 | 0.443 | 165 | Single-phase feeder, industrial |
ABC 1×95 | 1C | 95 | Stranded | 1.1 | 18.2 | 400 | 0.32 | 200 | Single-phase main, high load |
ABC 1×120 | 1C | 120 | Stranded | 1.2 | 20.5 | 510 | 0.253 | 230 | Single-phase main, large capacity |
ABC 1×150 | 1C | 150 | Stranded | 1.4 | 22.8 | 640 | 0.206 | 265 | Single-phase or neutral conductor |
ABC 1×185 | 1C | 185 | Stranded | 1.4 | 25 | 790 | 0.164 | 305 | Three-phase neutral, heavy duty |
ABC 1×240 | 1C | 240 | Stranded | 1.6 | 28 | 1020 | 0.13 | 360 | Three-phase neutral, extra heavy |
ABC 1×300 | 1C | 300 | Stranded | 1.6 | 30.5 | 1260 | 0.104 | 415 | High-capacity neutral or main |
ABC 2×10 | 2C | 10 | Stranded | 0.7 | 14.8 | 175 | 3.08 | 50 | Single-phase + N, residential |
ABC 2×16 | 2C | 16 | Stranded | 0.7 | 17.2 | 235 | 1.91 | 65 | Single-phase + N, urban/rural |
ABC 2×25 | 2C | 25 | Stranded | 0.9 | 21.2 | 375 | 1.2 | 85 | Single-phase + N, moderate load |
ABC 2×35 | 2C | 35 | Stranded | 0.9 | 23.8 | 490 | 0.868 | 105 | Single-phase + N, urban main |
ABC 2×50 | 2C | 50 | Stranded | 1 | 27.5 | 680 | 0.641 | 130 | Single-phase + N, heavy load |
ABC 2×70 | 2C | 70 | Stranded | 1.1 | 31.8 | 940 | 0.443 | 165 | Single-phase + N, industrial |
ABC 2×95 | 2C | 95 | Stranded | 1.1 | 35.8 | 1250 | 0.32 | 200 | Single-phase + N, high load |
ABC 2×120 | 2C | 120 | Stranded | 1.2 | 40.2 | 1580 | 0.253 | 230 | Single-phase + N, large capacity |
ABC 2×150 | 2C | 150 | Stranded | 1.4 | 44.8 | 1980 | 0.206 | 265 | Single-phase + N, extra heavy |
ABC 3×16 | 3C | 16 | Stranded | 0.7 | 19 | 360 | 1.91 | 65 | Three-phase, no neutral, small load |
ABC 3×25 | 3C | 25 | Stranded | 0.9 | 23.4 | 570 | 1.2 | 85 | Three-phase, no neutral, moderate |
ABC 3×35 | 3C | 35 | Stranded | 0.9 | 26.2 | 745 | 0.868 | 105 | Three-phase, no neutral, urban |
ABC 3×50 | 3C | 50 | Stranded | 1 | 30.3 | 1035 | 0.641 | 130 | Three-phase, no neutral, heavy |
ABC 3×70 | 3C | 70 | Stranded | 1.1 | 35.1 | 1430 | 0.443 | 165 | Three-phase, no neutral, industrial |
ABC 3×95 | 3C | 95 | Stranded | 1.1 | 39.5 | 1900 | 0.32 | 200 | Three-phase, no neutral, high load |
ABC 3×120 | 3C | 120 | Stranded | 1.2 | 44.2 | 2390 | 0.253 | 230 | Three-phase, no neutral, large |
ABC 3×150 | 3C | 150 | Stranded | 1.4 | 49.2 | 2980 | 0.206 | 265 | Three-phase, no neutral, extra heavy |
ABC 3×185 | 3C | 185 | Stranded | 1.4 | 54 | 3680 | 0.164 | 305 | Three-phase, no neutral, very heavy |
ABC 3×240 | 3C | 240 | Stranded | 1.6 | 60.5 | 4740 | 0.13 | 360 | Three-phase, no neutral, max capacity |
ABC 4×16 | 4C | 16 | Stranded | 0.7 | 20.8 | 475 | 1.91 | 65 | Three-phase + N, distribution |
ABC 4×25 | 4C | 25 | Stranded | 0.9 | 25.5 | 750 | 1.2 | 85 | Three-phase + N, urban main |
ABC 4×35 | 4C | 35 | Stranded | 0.9 | 28.5 | 980 | 0.868 | 105 | Three-phase + N, heavy load |
ABC 4×50 | 4C | 50 | Stranded | 1 | 33 | 1365 | 0.641 | 130 | Three-phase + N, industrial |
ABC 4×70 | 4C | 70 | Stranded | 1.1 | 38.2 | 1885 | 0.443 | 165 | Three-phase + N, heavy industrial |
ABC 4×95 | 4C | 95 | Stranded | 1.1 | 43 | 2505 | 0.32 | 200 | Three-phase + N, high load |
ABC 4×120 | 4C | 120 | Stranded | 1.2 | 48.2 | 3150 | 0.253 | 230 | Three-phase + N, large capacity |
ABC 4×150 | 4C | 150 | Stranded | 1.4 | 53.5 | 3930 | 0.206 | 265 | Three-phase + N, extra heavy |
ABC 4×185 | 4C | 185 | Stranded | 1.4 | 58.8 | 4850 | 0.164 | 305 | Three-phase + N, very heavy |
ABC 4×240 | 4C | 240 | Stranded | 1.6 | 65.8 | 6240 | 0.13 | 360 | Three-phase + N, max capacity |
As a premier manufacturer and supplier of overhead power transmission solutions, we provide premium XLPE insulated aerial bundled cables designed for urban distribution networks.
Engineered for high-volume infrastructure projects, these cables deliver exceptional reliability and continuous electrical performance.
Constructed with stranded aluminum and aluminum alloy conductors for optimal conductivity.
Features weather-resistant XLPE insulation for prolonged outdoor exposure and grid safety.
Rated for 0.6/1kV voltage applications to meet diverse municipal distribution needs.
Available in 1C to 4C configurations for versatile deployment across global engineering projects.
The XLPE insulated aerial bundled cable represents the pinnacle of modern overhead power distribution engineering. When handling this robust conductor, the tightly stranded aluminum core conveys an immediate sense of structural integrity and precision craftsmanship. The outer cross-linked polyethylene insulation presents a smooth, matte finish that feels exceptionally durable to the touch, engineered specifically to withstand the harshest environmental elements without degrading. Unlike traditional bare conductors that hum and arc under environmental stress, this fully insulated system operates with silent efficiency, drastically reducing power loss and eliminating the risk of accidental short circuits caused by encroaching foliage or wildlife. Designed to streamline urban distribution networks, the compact bundled configuration minimizes the visual footprint against city skylines while maximizing spatial efficiency on utility poles. By integrating high-purity conductive materials with advanced polymer science, this cable ensures a continuous, uninterrupted flow of electricity to residential and commercial grids. The meticulous extrusion process guarantees uniform insulation thickness, providing project engineers and grid operators with absolute confidence in long-term deployment, ultimately transforming complex overhead installations into a seamless, highly secure operation.
Key Features & Highlights
Upgrading your overhead distribution network requires materials that not only meet baseline requirements but actively enhance grid resilience. Our aerial bundled cables are engineered to solve the most pressing challenges faced by modern utility operators, offering a transformative approach to power transmission. By replacing outdated bare wire systems, you instantly elevate the operational safety and efficiency of your entire infrastructure.
Enhanced Fault Prevention: The robust XLPE insulation eliminates phase-to-phase shorts and ground faults caused by high winds, falling branches, or urban debris.
Streamlined Installation: The twisted bundle configuration allows for rapid stringing and tensioning, significantly reducing labor hours and heavy machinery requirements on site.
Theft Deterrence: The integrated, fully insulated design makes unauthorized tapping and power theft exceedingly difficult, protecting your revenue streams.
Space Optimization: Requires significantly narrower right-of-way clearances, making it the ideal solution for densely populated urban corridors and narrow alleyways.
Superior Weathering: The specialized polymer jacket resists UV degradation, moisture ingress, and extreme temperature fluctuations, ensuring decades of reliable service.
The foundation of any high-performance electrical network lies in the quality of its conductive materials. We meticulously source high-purity aluminum and aluminum alloys to form the stranded core, achieving an optimal balance between exceptional conductivity and lightweight flexibility. The proprietary twisted bundle design is a masterclass in mechanical engineering, specifically calibrated to absorb and dissipate the kinetic energy from wind-induced vibrations.
High-Purity Conductors: Maximizes electron flow while minimizing thermal buildup, ensuring efficient power delivery even under peak load conditions.
Advanced XLPE Extrusion: The cross-linked polyethylene is applied using state-of-the-art extrusion technology, resulting in a flawless, void-free dielectric barrier.
Twisted Bundle Dynamics: The helical twisting of the cores provides inherent mechanical stability, preventing phase separation during long-span installations.
Sag Resistance: Engineered to maintain optimal tension over extended distances, reducing the need for intermediate support poles.
Global infrastructure projects demand uncompromising adherence to recognized engineering standards. Our production lines are strictly calibrated to meet and exceed the rigorous requirements of IEC 60502, NFC 33-209, ASTM, and BS specifications. This universal compatibility ensures that our cables seamlessly integrate into diverse grid architectures across Africa, South America, Southeast Asia, and beyond, making them the preferred choice for large-scale engineering contracts.
IEC & NFC Compliance: Fully certified for international deployment, guaranteeing interoperability with standard utility hardware and fittings.
Broad Voltage Range: Optimized for 0.6/1kV low-voltage applications, with manufacturing capabilities extending up to 35kV medium-voltage requirements.
Standardized Cross-Sections: Available in precise dimensional tolerances from 10 mm² to 300 mm², accommodating exact engineering blueprints.
Global Project Readiness: Designed to pass the most stringent pre-shipment inspections mandated by international utility boards and regulatory authorities.
Public safety and grid reliability are non-negotiable priorities in urban power distribution. The comprehensive XLPE insulation acts as an impenetrable shield against external hazards, fundamentally transforming the risk profile of overhead lines. By eliminating exposed live parts, these cables protect maintenance crews, the general public, and local wildlife from the devastating consequences of accidental contact.
UV and Ozone Immunity: The outer sheath is heavily stabilized against ultraviolet radiation, preventing embrittlement and cracking over decades of sun exposure.
Flame Retardant Options (ZR): Available with specialized flame-retardant compounds that self-extinguish, preventing the propagation of fire along utility corridors.
Wildlife Protection: Completely neutralizes the threat of avian or arboreal animal contact, drastically reducing nuisance tripping and localized blackouts.
Vandalism Resistance: The tough, abrasion-resistant jacket withstands mechanical impacts and discourages unauthorized tampering in exposed urban environments.
Modern electrification initiatives require highly versatile materials capable of adapting to unpredictable geographic and architectural constraints. The compact form factor and remarkable flexibility of our aerial bundled cables make them the ultimate problem-solver for complex routing challenges. Whether navigating the tight corners of a bustling metropolis or traversing rugged rural landscapes, this cable delivers uncompromising performance.
Dense Urban Networks: Perfect for congested city streets where maintaining safe clearances from buildings and balconies is critical.
Forested Corridors: Allows for installation through heavily wooded areas without the need for aggressive, environmentally damaging tree trimming.
Industrial Feeder Lines: Capable of handling the heavy, continuous electrical loads demanded by manufacturing facilities and industrial parks.
Integrated Street Lighting: Specific configurations can include dedicated lighting conductors, allowing municipalities to power streetlamps without running separate lines.
Procurement decisions must be evaluated through the lens of total cost of ownership. Transitioning to our XLPE insulated overhead systems yields immediate and compounding financial advantages over both traditional bare conductors and expensive underground trenching. The inherent reliability of the bundled design slashes operational expenditures by virtually eliminating emergency repair dispatches.
Reduced Infrastructure Costs: Requires shorter poles and fewer complex insulator fittings, significantly lowering upfront material expenditures.
Elimination of Trenching: Avoids the exorbitant costs and permitting delays associated with subterranean cable installation in paved urban areas.
Minimized Truck Rolls: The robust fault-resistant design drastically reduces the frequency of maintenance patrols and emergency repair crew deployments.
Extended Lifecycle: Engineered for a service life of 25 to 30 years, amortizing the initial investment over decades of uninterrupted revenue generation.
Trust is built on verifiable data and uncompromising testing protocols. Our manufacturing facilities operate under a stringent ISO9001 quality management system, ensuring that every meter of cable meets exact metallurgical and electrical specifications. Before any reel leaves the factory floor, it undergoes a battery of punishing laboratory evaluations to guarantee absolutely flawless performance in the field.
Electrical Integrity Testing: Rigorous high-voltage breakdown and DC resistance tests verify the purity of the conductor and the dielectric strength of the XLPE.
Mechanical Stress Evaluations: Intensive tensile strength and elongation tests ensure the cable can withstand extreme wind and ice loading.
Dimensional Verification: Laser micrometers continuously monitor insulation thickness and overall diameter during extrusion to ensure perfect uniformity.
Global Certifications: Proudly carrying CE, CCC, RoHS, and VDE marks, providing documented assurance of safety, quality, and environmental compliance.
Executing massive infrastructure upgrades requires a supply partner with serious industrial muscle and logistical agility. Leveraging decades of wire and cable manufacturing expertise, our expansive production lines boast the capacity to fulfill massive tonnage requirements without compromising lead times. We recognize that no two grids are identical, which is why we offer deep customization capabilities tailored to your exact engineering schematics.
Extensive Customization: Fully equipped to manufacture bespoke configurations, including unique conductor cross-sections and specialized insulation thicknesses.
Custom Identification: Advanced printing technology allows for customized sheath markings, including project names, sequential meter marking, and specific phase identification.
Flexible Packaging Solutions: Supplied on heavy-duty treated wooden or reinforced steel drums, engineered to withstand the rigors of international maritime shipping.
Rapid Fulfillment: Streamlined production workflows and robust raw material inventories enable rapid turnaround times, typically dispatching large orders within 7 to 20 days.
Selecting the right manufacturing partner is the most critical decision in any large-scale electrification project. We do not merely supply cables; we deliver engineered solutions that stabilize supply chains and accelerate project completion. Our deep understanding of global logistics, combined with our relentless pursuit of metallurgical perfection, positions us as the ultimate asset for your procurement strategy.
Unmatched Production Capacity: Our state-of-the-art facilities are scaled to handle the most demanding volume requirements, ensuring you never face project delays due to material shortages.
Direct-from-Source Economics: By controlling the entire manufacturing process from raw aluminum processing to final extrusion, we offer highly competitive pricing structures.
Dedicated Engineering Support: Our team of technical specialists is available to assist with specification matching, load calculations, and installation best practices.
Global Logistics Expertise: We navigate complex international shipping routes, customs documentation, and port handling to deliver materials directly to your staging grounds seamlessly.
Navigating the technical specifications of overhead distribution networks can be complex. Below, we address some of the most common inquiries from engineering teams and procurement specialists regarding our aerial bundled solutions.
Q1: How does the XLPE insulation on these cables perform in extreme high-temperature environments?
A: Cross-linked polyethylene undergoes a chemical process that bonds its polymer chains, granting it exceptional thermal stability. It can continuously operate at conductor temperatures of 90°C and withstand short-circuit temperatures up to 250°C, making it highly reliable in scorching climates without softening or deforming.
Q2: Can these bundled cables be installed on existing utility poles that currently hold bare conductors?
A: Yes, one of the primary advantages of this system is its compatibility with existing infrastructure. Because the insulated bundle is significantly lighter and requires less spatial clearance than separated bare wires, it can easily be retrofitted onto older poles, often allowing for additional communication lines to be added to the same structure.
Q3: What are the specific advantages of using aluminum alloy over standard aluminum for the conductor core?
A: While standard high-purity aluminum offers excellent conductivity, incorporating aluminum alloys significantly increases the tensile strength of the conductor. This enhanced mechanical robustness is crucial for long-span installations, as it minimizes sagging and withstands higher wind and ice loads without compromising electrical efficiency.
Q4: How do you ensure the UV resistance of the outer sheath for decades of outdoor exposure?
A: During the compounding phase of the XLPE material, we integrate specialized carbon black additives and UV stabilizers. This proprietary blend absorbs and dissipates ultraviolet radiation, preventing the polymer bonds from breaking down. Accelerated weathering tests confirm the sheath remains flexible and crack-free for upwards of 25 to 30 years.
Q5: What is the standard delivery format, and how are the cables protected during international transit?
A: Orders are precisely wound onto heavy-duty, fumigated wooden drums or reinforced steel reels, depending on the weight and volume. The outer layers of the cable are wrapped in protective lagging and weather-resistant shrink film to prevent mechanical abrasion and moisture ingress during maritime shipping and rough port handling.