1000M
2,3,4,5,6,7,8,10,12,14,16,19,24,27,30,37
0.75mm²,1mm²,1.5mm²,2.5mm²
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Engineered by a premier manufacturer of industrial wiring solutions, delivering uncompromising signal integrity for complex automation systems.
Direct-from-supplier availability designed to support large-scale procurement, with a minimum order requirement of 1000 meters.
Highly customizable configurations, offering extensive core counts and cross-sectional areas to match precise engineering blueprints.
Built for demanding commercial environments, providing a seamless blend of mechanical flexibility and robust electromagnetic defense.
When industrial operations demand absolute precision and unwavering reliability, the High-Flex Copper Wire Braided Shielded Control Cable (CY) stands as the ultimate solution for your infrastructure. Running your hands along the smooth, robust outer PVC sheath reveals a level of craftsmanship specifically designed to withstand the harshest mechanical stresses on the factory floor. Beneath this resilient exterior lies a meticulously woven copper wire braided shield, offering a dense, impenetrable barrier against pervasive electromagnetic interference. This sophisticated construction ensures that every critical signal transmitted through the finely stranded bare copper conductors remains pristine, completely free from the disruptive electrical noise generated by heavy machinery, motors, and variable frequency drives.
The distinct flexibility of this cable allows it to contour seamlessly within tight equipment enclosures and dynamic drag chains, eliminating the rigid resistance that often leads to premature wear and structural failure in standard wiring. The tactile flexibility does not compromise its structural integrity; instead, it guarantees that the cable can endure continuous movement while maintaining optimal conductivity. By integrating this premium shielded control cable into your electrical systems, you are not merely sourcing a component—you are investing in uninterrupted operational continuity, safeguarding your sensitive data transmissions, and significantly reducing costly maintenance downtime across your entire facility.
Key Features & Highlights
Upgrading your industrial automation systems requires components that deliver measurable improvements in efficiency, safety, and longevity. Our shielded control cables are engineered to provide exceptional value by addressing the most common points of failure in dynamic, high-noise environments. By focusing on structural integrity and advanced material science, this cable resolves complex routing and signal degradation challenges.
Uncompromising Signal Clarity: The dense copper braided shield acts as a highly effective Faraday cage, capturing and grounding external electrical noise before it can corrupt sensitive control signals.
Optimized Routing Capability: The specialized stranding of the bare copper conductors allows the cable to navigate complex, multi-axis routing paths without experiencing internal core fatigue.
Thermal and Electrical Stability: Designed to maintain consistent insulation resistance even at elevated operating temperatures up to 70°C, preventing dangerous electrical leakage.
Streamlined Integration: The uniform outer diameter and smooth sheath finish reduce friction during installation, allowing the cable to be pulled through conduits and cable trays with minimal effort.
Long-Term Cost Efficiency: By drastically reducing the incidence of cable failure and signal errors, this product minimizes the need for emergency maintenance and costly production halts.
To fully understand how this control cable can transform your operational infrastructure, it is essential to examine its capabilities across various engineering dimensions. Each aspect of its design has been tailored to solve specific challenges encountered in modern industrial settings.
In facilities heavily reliant on variable frequency drives (VFDs) and large induction motors, electromagnetic interference is a constant threat to data integrity. This cable utilizes a high-density copper wire braided shield that provides superior Electromagnetic Compatibility (EMC). This robust shielding effectively repels external EMI, ensuring that signal and data transmission remains absolutely stable and precise, even in the most electrically noisy industrial environments.
Rigid cables are a liability in automated systems. This product is specifically designed for dynamic applications, boasting exceptional bending characteristics. It is highly suitable for integration into drag chain systems, robotic arms, and machinery requiring frequent movement. The advanced construction allows it to withstand millions of bending and twisting cycles without compromising its conductive properties, thereby exponentially extending its operational lifespan.
Industrial environments expose wiring to a host of degrading elements. We utilize premium insulation and sheathing materials that offer outstanding resistance to industrial oils, acidic and alkaline substances, and abrasive wear. Furthermore, the specialized PVC compound provides excellent UV resistance and flame-retardant properties, ensuring stable and safe performance whether installed in harsh indoor workshops or exposed outdoor environments.
Standardization across a facility simplifies maintenance and procurement. This highly adaptable cable serves perfectly in industrial automation, machine tool manufacturing, measurement and control technology, conveyor systems, and HVAC installations. Its robust design allows it to function flawlessly as both a power transmission line and a delicate control signal carrier, meeting highly diverse engineering requirements with a single solution.
Global operations require globally recognized safety components. This cable is manufactured in strict accordance with international authoritative certifications, including CE, VDE, and UL/CSA standards. By meeting these rigorous electrical safety and flame-retardant benchmarks, it provides an undeniable quality endorsement for cross-border engineering projects and the export of high-end manufacturing equipment.
Labor time is a critical factor in any large-scale installation. The cable features a highly logical structural design that facilitates rapid stripping and termination. When paired with professional EMC cable glands, technicians can easily achieve a 360-degree comprehensive grounding connection. This user-friendly design drastically reduces on-site construction time, lowers manual labor costs, and significantly minimizes the risk of wiring errors.
No two control loops are identical, which is why flexibility in specification is paramount. We offer an extensive selection ranging from 2-core to 37-core configurations, with cross-sectional areas spanning from 0.75mm² to 6.0mm². This comprehensive range ensures that you can find the exact specification required for complex wiring layouts, while our agile manufacturing capabilities allow for flexible customization based on your specific project demands.
Selecting the right manufacturing partner is just as critical as selecting the right materials. We provide a comprehensive ecosystem of support, ensuring that your procurement process is smooth, reliable, and perfectly aligned with your project timelines. Our commitment extends far beyond the physical product, focusing on delivering sustained value to your operations.
Stringent Quality Control: Every meter of cable undergoes rigorous automated testing for continuity, insulation resistance, and shield integrity before it leaves our facility, ensuring zero-defect delivery.
Scalable Production Capacity: Equipped with advanced extrusion and braiding machinery, we effortlessly handle massive volume requirements without extending lead times, keeping your projects on schedule.
Expert Technical Consultation: Our team of seasoned electrical engineers is available to assist in specifying the exact cable configurations needed to optimize your specific machinery and environmental conditions.
Global Logistics Expertise: We utilize robust packaging and partner with top-tier freight networks to ensure your materials arrive in pristine condition, regardless of your geographic location.
Cores × Section | Conductor | Insulation | Sheath | Approx. Cable | DC Resistance | Insulation Res. |
2×0.75 | 7/0.37 | 0.6 | 1.2 | 8 | 24.5 / 24.8 | 14 |
3×0.75 | 7/0.37 | 0.6 | 1.2 | 8.4 | 24.5 / 24.8 | 14 |
4×0.75 | 7/0.37 | 0.6 | 1.2 | 9 | 24.5 / 24.8 | 14 |
5×0.75 | 7/0.37 | 0.6 | 1.2 | 9.7 | 24.5 / 24.8 | 14 |
7×0.75 | 7/0.37 | 0.6 | 1.2 | 10.5 | 24.5 / 24.8 | 14 |
10×0.75 | 7/0.37 | 0.6 | 1.5 | 13.6 | 24.5 / 24.8 | 14 |
19×0.75 | 7/0.37 | 0.6 | 1.5 | 16.1 | 24.5 / 24.8 | 14 |
2×1.0 | 7/0.43 | 0.6 | 1.2 | 8.4 | 18.1 / 18.2 | 13 |
4×1.0 | 7/0.43 | 0.6 | 1.2 | 9.5 | 18.1 / 18.2 | 13 |
7×1.0 | 7/0.43 | 0.6 | 1.2 | 11.1 | 18.1 / 18.2 | 13 |
10×1.0 | 7/0.43 | 0.6 | 1.5 | 14.4 | 18.1 / 18.2 | 13 |
19×1.0 | 7/0.43 | 0.6 | 1.5 | 17.1 | 18.1 / 18.2 | 13 |
2×1.5 | 7/0.52 | 0.7 | 1.2 | 9.5 | 12.1 / 12.2 | 10 |
4×1.5 | 7/0.52 | 0.7 | 1.2 | 10.8 | 12.1 / 12.2 | 10 |
5×1.5 | 7/0.52 | 0.7 | 1.5 | 11.7 | 12.1 / 12.2 | 10 |
7×1.5 | 7/0.52 | 0.7 | 1.5 | 13.3 | 12.1 / 12.2 | 10 |
10×1.5 | 7/0.52 | 0.7 | 1.5 | 16.5 | 12.1 / 12.2 | 10 |
19×1.5 | 7/0.52 | 0.7 | 1.5 | 20.2 | 12.1 / 12.2 | 10 |
2×2.5 | 7/0.68 | 0.8 | 1.2 | 11.7 | 7.41 / 7.56 | 9 |
4×2.5 | 7/0.68 | 0.8 | 1.5 | 13.5 | 7.41 / 7.56 | 9 |
5×2.5 | 7/0.68 | 0.8 | 1.5 | 14.5 | 7.41 / 7.56 | 9 |
7×2.5 | 7/0.68 | 0.8 | 1.5 | 15.6 | 7.41 / 7.56 | 9 |
10×2.5 | 7/0.68 | 0.8 | 1.7 | 19.4 | 7.41 / 7.56 | 9 |
4×4 | 1/2.25 | 0.8 | 1.5 | 12.6 | 4.61 / 4.70 | 8.5 |
5×4 | 1/2.25 | 0.8 | 1.5 | 14.6 | 4.61 / 4.70 | 8.5 |
4×6 | 1/2.76 | 0.8 | 1.5 | 14.7 | 3.08 / 3.11 | 7 |
5×6 | 1/2.76 | 0.8 | 1.5 | 15.9 | 3.08 / 3.11 | 7 |
To assist your engineering and procurement teams in making an informed decision, we have compiled detailed answers to the most common technical inquiries regarding our CY shielded control cables.
Q1: How does the copper wire braided shield perform in environments with heavy variable frequency drive (VFD) usage?
The high-density copper braiding acts as a highly effective Faraday cage. In VFD environments, which are notorious for generating high-frequency electromagnetic noise and harmonic distortion, this shield captures the interference and safely directs it to the ground. This prevents the noise from inducing voltages on the inner signal wires, ensuring that your control data remains accurate and uncorrupted.
Q2: Can this highly flexible cable be utilized in continuous motion applications like drag chains?
Yes. The cable is constructed using finely stranded bare copper conductors (ranging from 7/0.37 to 1/2.76 structures) and a specially formulated pliable PVC sheath. This design significantly reduces internal friction and allows for a tight bending radius, making it highly resilient in continuous motion applications such as drag chains and automated robotic assemblies without suffering from conductor breakage.
Q3: What specific environmental factors is the outer PVC sheath designed to withstand?
The premium PVC compound used for the outer sheath is engineered to resist a variety of harsh industrial elements. It repels standard machine oils, cutting fluids, and mild acids and alkalis. Additionally, it offers excellent resistance to mechanical abrasion and includes UV-stabilizing properties, preventing the jacket from becoming brittle when exposed to sunlight in outdoor or semi-outdoor installations.
Q4: How do the international compliance certifications impact cross-border facility installations?
Compliance with EMC standards, along with alignments to CE, VDE, and UL/CSA guidelines, ensures that the cable meets the strictest global safety and performance benchmarks. For companies building machinery for export or constructing facilities internationally, using certified cables eliminates regulatory hurdles, prevents costly inspection failures, and ensures seamless integration into global supply chains.
Q5: What is the recommended method for terminating the shield to ensure maximum EMC protection?
To achieve optimal electromagnetic compatibility, it is crucial to avoid "pigtail" grounding, which can act as an antenna for high-frequency noise. We highly recommend using specialized EMC cable glands that provide a full 360-degree contact with the exposed copper braid at the entry point of the control panel or motor terminal box. This ensures a low-impedance path to ground, maximizing the shielding effectiveness.