5000M
1,2,3,4,5
1.5mm²~630mm²
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Conductor Material: High-purity Stranded Aluminum
Insulation Material: Weather-resistant XLPE (Cross-linked Polyethylene)
Core Configuration: Available in 1, 2, 3, 4, and 5 Cores
Cross Section Range: 1.5mm² to 630mm²
Voltage Rating: Low Voltage / Medium Voltage
Application: Single-phase/Three-phase service drops, residential, rural, urban, and industrial loads
Minimum Order Quantity (MOQ): 5000 Meters
As a premier manufacturer and supplier of advanced electrical distribution solutions, we engineer high-performance Aerial Bundled Cables designed for modern power grids. This overhead cable guarantees exceptional reliability, mechanical strength, and safety in complex environmental conditions.
Engineered for uncompromising reliability, the ABC Cable for Overhead Electrical Distribution and Power Lines represents the pinnacle of modern power transmission architecture. When you handle this cable, you immediately notice the robust, tightly stranded aluminum conductors encased in a dense, smooth, and highly durable XLPE insulation layer. This tactile ruggedness translates into superior field performance, effectively eliminating the vulnerabilities associated with traditional bare conductors. The precisely extruded black sheath not only provides an impenetrable barrier against moisture, UV radiation, and abrasive environmental elements but also significantly reduces the risk of electrical faults caused by encroaching tree branches or wildlife. By upgrading to this advanced distribution cable, project managers and grid operators can drastically minimize line losses, ensure stable voltage regulation, and maintain uninterrupted power flow across vast distances. The compact bundling of the cores minimizes the visual footprint while maximizing mechanical strength, ensuring that the infrastructure remains resilient even under severe weather conditions. This cable is specifically crafted to streamline grid modernization, offering a seamless balance of high-capacity energy transfer and long-term structural integrity.
Our aerial bundled cables are meticulously designed to solve the most pressing challenges in overhead power distribution, delivering tangible improvements to grid reliability and operational efficiency.
Enhanced Fault Prevention: The robust XLPE insulation eliminates short circuits caused by incidental contact with tree limbs, birds, or adjacent phases, ensuring uninterrupted power delivery.
Optimized Space Utilization: The tightly bundled configuration requires significantly less right-of-way clearance compared to bare conductors, making it ideal for congested urban corridors.
Theft Deterrence: The integrated insulated design makes unauthorized tapping extremely difficult, protecting your energy assets and reducing non-technical losses.
Superior Weather Resistance: Formulated to withstand intense UV exposure, extreme temperature fluctuations, and heavy ice loading without degrading or cracking.
Streamlined Pole Infrastructure: Can be installed on existing utility poles alongside communication lines, eliminating the need for complex cross-arms and multiple insulators.
High Overload Capacity: The cross-linked polyethylene insulation permits higher operating temperatures, allowing the cable to handle sudden demand spikes safely.
The foundation of any reliable power network lies in the quality of its components. This cable is manufactured using meticulously selected raw materials to ensure maximum mechanical and electrical performance across decades of continuous service.
High-purity aluminum conductors offer an optimal balance of exceptional conductivity and significant weight reduction.
Advanced cross-linked polyethylene (XLPE) insulation provides superior thermal stability and dielectric strength compared to standard PVC or PE alternatives.
The precision-stranded construction enhances flexibility, allowing for easier handling during tensioning and stringing operations in the field.
Designed to integrate seamlessly with high-strength aluminum alloy or ACSR neutral messenger wires to bear the mechanical load, preventing strain on the phase conductors.
Public safety and network security are paramount in modern electrical distribution. Our insulated overhead cables are engineered to mitigate risks and protect both the utility infrastructure and the surrounding community from hazardous electrical events.
Complete insulation prevents accidental electrocution for maintenance personnel and the general public, even in cases of downed lines.
Self-extinguishing material properties limit the propagation of fire in the event of external ignition sources, safeguarding critical infrastructure.
Exceptional resistance to tracking and corona discharge ensures safe operation even in highly polluted industrial zones or coastal environments.
Significant reduction in the risk of sparking makes this cable the responsible choice for deployment in densely forested or dry, fire-prone regions.
Maximizing energy transfer while minimizing losses is critical for operational profitability. This distribution cable is optimized to deliver superior electrical characteristics across varying load profiles and extensive geographical spans.
Low dielectric loss and high insulation resistance maintain signal and power integrity, reducing the overall energy waste in the grid.
Optimized conductor geometry reduces the skin effect, ensuring efficient current flow and maintaining lower operating temperatures under heavy loads.
Stable voltage regulation prevents power dips at the end of long distribution lines, protecting sensitive downstream equipment and ensuring consumer satisfaction.
Reduced inductive reactance compared to widely spaced bare conductors improves the overall power factor of the distribution network.
Financial efficiency extends far beyond the initial procurement phase. The architectural design of our aerial cables dramatically reduces the total cost of ownership through simplified deployment and minimal ongoing upkeep.
Lightweight aluminum construction reduces shipping logistics costs and minimizes the physical strain on installation crews.
Eliminates the need for frequent, expensive tree trimming and clearing of right-of-ways, saving substantial ongoing maintenance budgets.
Rapid deployment capabilities allow for faster project completion, reducing labor hours and minimizing service disruption during grid upgrades.
Fewer hardware requirements—there is no need for complex suspension insulators or expansive cross-arms, significantly cutting down on accessory procurement.
Versatility is key when upgrading diverse electrical grids. This cable adapts seamlessly to a wide spectrum of geographical and infrastructural demands, providing a universal solution for complex engineering challenges.
Perfectly suited for narrow urban streets where maintaining safe clearances with bare wires is physically impossible or hazardous.
Ideal for rural electrification projects, capable of spanning long distances with minimal voltage drop and high structural integrity.
Highly effective in coastal regions, where the robust XLPE insulation protects the aluminum core from corrosive salt spray and high humidity.
Easily integrates with existing infrastructure, including the capability to incorporate dedicated street lighting conductors within the same compact bundle.
Trust and compliance are non-negotiable in utility-scale procurement. Our manufacturing processes strictly adhere to the highest global standards, ensuring every meter of cable performs exactly as specified in your engineering blueprints.
Fully compliant with stringent international benchmarks, including NFC 33-209, IEC 60502, and ASTM specifications.
Produced in state-of-the-art facilities certified under ISO quality management systems, ensuring repeatable excellence.
Subjected to rigorous 100% factory testing, including high-voltage spark tests, dimensional verification, and partial discharge assessments.
Comprehensive material traceability and batch testing guarantee consistent quality across large-scale infrastructure orders.
Selecting the right manufacturing partner is as critical as selecting the right product. We provide comprehensive support, deep industry expertise, and uncompromising quality to ensure your procurement process is seamless and your projects succeed.
Unmatched Manufacturing Capacity: We are fully equipped to fulfill massive infrastructure orders with strict adherence to delivery schedules, ensuring your field teams never face operational downtime.
Stringent Quality Control: From the initial inspection of raw aluminum ingots to the final extrusion of the cable sheath, every step is monitored using advanced diagnostic equipment to guarantee zero defects.
Custom Engineering Solutions: We offer tailored cable configurations, including specific core counts, cross-sections, and messenger wire types, to precisely match your regional grid requirements.
Global Logistics Expertise: Our deep experience in international shipping, secure packaging, and customs compliance ensures your materials arrive safely and on time, regardless of the destination.
Dedicated Technical Support: Our team of seasoned electrical engineers is available to assist with specification matching, installation guidance, and lifecycle optimization strategies.
Cable Designation | Core Count | Conductor | Conductor | Insulation | Approx. Overall | Approx. Weight | Max. DC Resistance | Current | Application |
ABC 1×10 | 1C | 10 | Stranded | 0.7 | 7.5 | 55 | 3.08 | 50 | Single-phase service drops, small loads |
ABC 1×16 | 1C | 16 | Stranded | 0.7 | 8.8 | 75 | 1.91 | 65 | Single-phase service, rural/urban |
ABC 1×25 | 1C | 25 | Stranded | 0.9 | 10.8 | 120 | 1.2 | 85 | Single-phase main, moderate load |
ABC 1×35 | 1C | 35 | Stranded | 0.9 | 12.1 | 158 | 0.868 | 105 | Single-phase main, urban distribution |
ABC 1×50 | 1C | 50 | Stranded | 1 | 14 | 218 | 0.641 | 130 | Single-phase main, heavy load |
ABC 1×70 | 1C | 70 | Stranded | 1.1 | 16.2 | 300 | 0.443 | 165 | Single-phase feeder, industrial |
ABC 1×95 | 1C | 95 | Stranded | 1.1 | 18.2 | 400 | 0.32 | 200 | Single-phase main, high load |
ABC 1×120 | 1C | 120 | Stranded | 1.2 | 20.5 | 510 | 0.253 | 230 | Single-phase main, large capacity |
ABC 1×150 | 1C | 150 | Stranded | 1.4 | 22.8 | 640 | 0.206 | 265 | Single-phase or neutral conductor |
ABC 1×185 | 1C | 185 | Stranded | 1.4 | 25 | 790 | 0.164 | 305 | Three-phase neutral, heavy duty |
ABC 1×240 | 1C | 240 | Stranded | 1.6 | 28 | 1020 | 0.13 | 360 | Three-phase neutral, extra heavy |
ABC 1×300 | 1C | 300 | Stranded | 1.6 | 30.5 | 1260 | 0.104 | 415 | High-capacity neutral or main |
ABC 2×10 | 2C | 10 | Stranded | 0.7 | 14.8 | 175 | 3.08 | 50 | Single-phase + N, residential |
ABC 2×16 | 2C | 16 | Stranded | 0.7 | 17.2 | 235 | 1.91 | 65 | Single-phase + N, urban/rural |
ABC 2×25 | 2C | 25 | Stranded | 0.9 | 21.2 | 375 | 1.2 | 85 | Single-phase + N, moderate load |
ABC 2×35 | 2C | 35 | Stranded | 0.9 | 23.8 | 490 | 0.868 | 105 | Single-phase + N, urban main |
ABC 2×50 | 2C | 50 | Stranded | 1 | 27.5 | 680 | 0.641 | 130 | Single-phase + N, heavy load |
ABC 2×70 | 2C | 70 | Stranded | 1.1 | 31.8 | 940 | 0.443 | 165 | Single-phase + N, industrial |
ABC 2×95 | 2C | 95 | Stranded | 1.1 | 35.8 | 1250 | 0.32 | 200 | Single-phase + N, high load |
ABC 2×120 | 2C | 120 | Stranded | 1.2 | 40.2 | 1580 | 0.253 | 230 | Single-phase + N, large capacity |
ABC 2×150 | 2C | 150 | Stranded | 1.4 | 44.8 | 1980 | 0.206 | 265 | Single-phase + N, extra heavy |
ABC 3×16 | 3C | 16 | Stranded | 0.7 | 19 | 360 | 1.91 | 65 | Three-phase, no neutral, small load |
ABC 3×25 | 3C | 25 | Stranded | 0.9 | 23.4 | 570 | 1.2 | 85 | Three-phase, no neutral, moderate |
ABC 3×35 | 3C | 35 | Stranded | 0.9 | 26.2 | 745 | 0.868 | 105 | Three-phase, no neutral, urban |
ABC 3×50 | 3C | 50 | Stranded | 1 | 30.3 | 1035 | 0.641 | 130 | Three-phase, no neutral, heavy |
ABC 3×70 | 3C | 70 | Stranded | 1.1 | 35.1 | 1430 | 0.443 | 165 | Three-phase, no neutral, industrial |
ABC 3×95 | 3C | 95 | Stranded | 1.1 | 39.5 | 1900 | 0.32 | 200 | Three-phase, no neutral, high load |
ABC 3×120 | 3C | 120 | Stranded | 1.2 | 44.2 | 2390 | 0.253 | 230 | Three-phase, no neutral, large |
ABC 3×150 | 3C | 150 | Stranded | 1.4 | 49.2 | 2980 | 0.206 | 265 | Three-phase, no neutral, extra heavy |
ABC 3×185 | 3C | 185 | Stranded | 1.4 | 54 | 3680 | 0.164 | 305 | Three-phase, no neutral, very heavy |
ABC 3×240 | 3C | 240 | Stranded | 1.6 | 60.5 | 4740 | 0.13 | 360 | Three-phase, no neutral, max capacity |
ABC 4×16 | 4C | 16 | Stranded | 0.7 | 20.8 | 475 | 1.91 | 65 | Three-phase + N, distribution |
ABC 4×25 | 4C | 25 | Stranded | 0.9 | 25.5 | 750 | 1.2 | 85 | Three-phase + N, urban main |
ABC 4×35 | 4C | 35 | Stranded | 0.9 | 28.5 | 980 | 0.868 | 105 | Three-phase + N, heavy load |
ABC 4×50 | 4C | 50 | Stranded | 1 | 33 | 1365 | 0.641 | 130 | Three-phase + N, industrial |
ABC 4×70 | 4C | 70 | Stranded | 1.1 | 38.2 | 1885 | 0.443 | 165 | Three-phase + N, heavy industrial |
ABC 4×95 | 4C | 95 | Stranded | 1.1 | 43 | 2505 | 0.32 | 200 | Three-phase + N, high load |
ABC 4×120 | 4C | 120 | Stranded | 1.2 | 48.2 | 3150 | 0.253 | 230 | Three-phase + N, large capacity |
ABC 4×150 | 4C | 150 | Stranded | 1.4 | 53.5 | 3930 | 0.206 | 265 | Three-phase + N, extra heavy |
ABC 4×185 | 4C | 185 | Stranded | 1.4 | 58.8 | 4850 | 0.164 | 305 | Three-phase + N, very heavy |
ABC 4×240 | 4C | 240 | Stranded | 1.6 | 65.8 | 6240 | 0.13 | 360 | Three-phase + N, max capacity |
To assist procurement teams and engineering consultants, we have compiled answers to the most common technical inquiries regarding our overhead distribution cables.
Q1: How does the XLPE insulation on this cable compare to standard PVC?
A: XLPE (Cross-linked Polyethylene) offers significantly higher thermal stability, allowing for a maximum continuous operating temperature of 90°C compared to PVC's 70°C. This translates to a higher current carrying capacity and superior resistance to thermal deformation during short-circuit events, ensuring a longer operational lifespan.
Q2: Can this overhead distribution cable be installed in highly corrosive coastal environments?
A: Yes. The tightly extruded, weather-resistant XLPE insulation completely seals the high-purity aluminum conductors from external elements. This prevents salt spray and industrial pollutants from causing galvanic corrosion, ensuring reliable performance in demanding coastal areas.
Q3: Does the bundled configuration affect the heat dissipation of the conductors?
A: While bundling does alter the thermal dynamics compared to spaced bare wires, our cables are precisely engineered with advanced insulation that withstands higher temperatures. The specified current ratings (ranging from 50A to 415A) fully account for the bundled configuration, ensuring safe and efficient heat dissipation under maximum load conditions.
Q4: What hardware is required for tensioning and suspending this cable?
A: Unlike bare conductors that require expansive cross-arms and fragile pin insulators, this cable utilizes simple tension clamps and suspension brackets attached directly to the pole. If a messenger wire is included in the design, all mechanical tension is borne by the messenger, protecting the phase conductors from physical stress and elongation.
Q5: How does this product mitigate non-technical losses, such as power theft?
A: The robust, continuous insulation makes it extremely difficult to illegally tap into the power line without specialized tools and causing noticeable damage. Furthermore, the tightly twisted cores prevent easy separation of the phase and neutral wires, acting as a formidable deterrent against unauthorized connections.